Teaca Work Case .

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Tesca Works

Introduction
Michael Burton has recently been hired as the CEO of Tesca Works, Inc.  Previously he had been the marketing manager for a large manufacturing company and had

established a reputation for identifying new consumer trends.  Tesca Works Inc. is a California-based generator manufacturing company.  The company is well known

for manufacturing large, heavy-duty generators at a reasonable cost.  One of its greatest achievements is that its generators can be easily modified or customized

for different applications.  Also, Tesca Works currently builds commercial appliances.

The company is considering an expansion of its current product line to include refrigerator and maybe, sometime in the future, consumer appliances.  Mr. Burton felt

that due to high energy prices, consumers will be more willing to consider purchasing new efficient appliances.

Profile of Tesca Works
Tesca Works, Inc. was established by the Smith brothers in 1880 as the Logging Saw Company.  The firm started manufacturing large steam saws to serve the

logging industry which processed lumber. Their customers were construction companies that provided housing for the population increase in California.  The Smith

brothers quickly realized that the times were changing.  They started looking for the technologies that would keep them at the forefront of their field of business.

In 1915, the Smith brothers decided that they needed to make generators as replacements for the saws.  They realized that the logging industry was not viable

anymore and that generators were starting to serve the same purpose.

The company started making generators in the early 1920’s.  Tesca Works then opted to produce commercial appliances.  It was an easy decision to make since the

commercial appliances would use common parts with the company’s generators and the customers were local hospitals, schools, and governments.  Starting in the

1950’s the commercial appliances business accounted for about 50% of Tesca Works’ revenues.

The Refrigerator
Mr. Burton arranged a meeting with the firm’s top management and the chief design and the chief manufacturing engineers to propose a new product.  Mr. Burton

presented an argument that more individuals in the United State and Canada would be willing to purchase newer appliances because people are becoming more

environmentally conscious.  The new appliances are more efficient and environmentally friendlier.  Also, the recent increase in electricity costs seems to be long

lasting.  This is an opportunity to get people hooked on environmentally friendly appliances as he put it.

The proposal under consideration is for the introduction of a new, energy star refrigerator.  To distinguish Tesca Works from other manufacturers, the proposal

included details about the convenience, large shelves in the doors, high volume water and ice dispensers, efficiency, and quietness of operation that need to be

developed.

Mr. Phillips and Mr. Lopez, the two engineers, enthusiastically and quickly pointed out that the needed technology could be based on the company’s generators.

The framework currently used for building the generators can be modified to work for appliances at a low cost.  The marketing vice president, Mr. Chen, pointed out

that the marketing analysis could be done quickly and at a reasonable cost.  At this point, Mr. Burton charged the participants in the meeting to produce a financial

plan for the development and production of the refrigerator.

Consumer Appliances
Most people purchase appliances and keep them for a very long time or until they stop working.  Some get them when they purchase a home and do not think

about them.

Recently, most power companies started educating people about the efficiency of new appliances and began offering rebates on the most efficient consumer

models. These approaches increased public interest.  This renewed the public’s interest in low power-consuming appliances.

The Decision
Three weeks later, the vice presidents presented the sales and cost forecasts shown in the exhibits.  The information presented contains the cost of production,

financing information, and warranty cost estimates.  In addition, there were two options for the compressor in the refrigerators.  The MC – 004 is more expensive to

install, but has a lower warranty cost.  The TS – L12 is cheaper to install, but has a higher warranty cost.  Which compressor should be used?

The Analysis
Mr. Burton noticed that there is an abundance of enthusiasm about entering the refrigerator building business, but his cautious nature made him seek a more

neutral analyst.  This is your responsibility.  You have been hired by Tesca Works to analyze the proposal to build the refrigerator and provide recommendations to

Mr. Burton.  The issues that need to be addressed in your report are the following:

1.    How much importance should be given to the energy cost situation?
2.    What is the project’s cost of equity?

Exhibit 1 Sales forecasts:
The forecasts are based on projected levels of demand.  The firm could face weak, average, and strong demand.  All the numbers are expressed in today’s dollars.

The forecasted average inflation per year is 3.0%.

Demand level    Weak    Average    Strong
Probability    25%    45%    30%
Price per refrigerator    $1,375    $1,575    $1,600
Units sold per year    40,000    42,500    43,000
Labor cost per refrigerator    $250
Parts    $300
Selling General & Administrative    $10,000,000
Average warranty cost per year per refrigerator for the first five years is $75.  The present value of this cost will be used as a cost figure for each refrigerator.

Afterwards, the refrigerator owners will become responsible the repairs.
The refrigerators can be produced for eight years.  Afterwards, the designs become obsolete.

Exhibit 2 Compressor costs:
Compressor choices:
Compressor model number    CM – 004    TS – L12
Price per compressor and installation    $280    $260
Average annual warranty cost per year for five years.   Afterwards, the refrigerator owner will become responsible the repairs*.    $40    $50
The chosen compressor will be installed in every refrigerator and will become a cost figure for each unit produced.

* The compressor manufacturers are not providing Tesca Works with any warranty.  However, Tesca Works will provide warranty to its customers.  After the initial

five years, the refrigerator owners may purchase extended warranty from any insurance company that offers such packages.

Exhibit 3 Investment needs:

To implement the project, the firm has to invest funds as shown in the following table:

Year 0    Year 1
$14 million    Production and selling of commercial appliances starts

MACRS depreciation will be used.

To facilitate the operation of manufacturing the refrigerators, the company will have to allocate funds to net working capital (NWC) equivalent to 10% of annual

sales.  The investment in NWC will be recovered at the end of the project.

Exhibit 4 Financing

The following assumptions are used to determine the cost of capital.  Historically, the company tried to maintain a debt to equity ratio equal to 0.50.  This ratio was

used because lowering the debt implies giving up the debt tax shield and increasing it makes debt service a burden on the firm’s cash flow.  In addition, increasing

the debt level may cause a reduced rating of the company’s bonds.  The marginal tax rate is 35%.  All the numbers are expressed in today’s dollars.  The forecasted

average inflation per year is 3.0%.

Cost of debt:
The company’s bond rating is roughly at the high end of the A range.  Surveying the debt market yielded the following information about the cost of debt for

different rating levels:
Bond rating    AA    A    BBB
Interest cost range    4.5% ~ 5.5%    5.25% ~ 6.5%    6.5% ~ 9%
The company’s current bonds have a rating of A.

Cost of equity:
The current 10-year Treasury notes have a yield to maturity of 3% and the forecast for the S&P 500 market premium is 6.5%.  The company’s overall ? is 1.3.

? analysis:
Company    Tesca Works    Electrics Plus    General
Generators    Universal
Power    Generators
Inc.    International
Generators
Over all ?    1.3    1.4    1.3    1.6    1.2    1.35
Debt to equity    0.5    0.3    0.5    0.45    0.35    0.25
Percentage of income from generators    50    45    90    95    85    85

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